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Rapid Mobilization

UM&FS is a solution driven company, committed to delivering swift and efficient mobilization services. Our dedicated team recognizes the critical importance of maintaining operational readiness, our team is prepared to deploy rapidly within the Hampton Roads area, across all fifty states, and overseas. With a focus on precision and speed, we ensure that your flushing requirements are met promptly, minimizing downtime and maximizing operational efficiency. At UM&FS, we pride ourselves on our agility and expertise, offering reliable solutions for all your flushing needs.

Successful Rapid Response Projects:  USS Ft. Lauderdale (Knuckle Boom Crane), USS Oak Hill (Main Reduction Gear), Fidtjof Nansen F-310 (Chemical Cleaning of SW Cooler (x4)) USS Kearsarge (Poort ACE), USS Phillipean Sea (Anchor Windlass) 

UM&FS Specializes in high-velocity oil flushing, which, is a process used to clean and flush the lubrication and hydraulic systems of machinery and equipment. The goal is to remove contaminants, debris, and residues from the system, ensuring optimal performance and longevity. Here are some general steps and considerations for conducting a high-velocity oil flush:

High Velocity Hot Oil Flushing

UM&FS Specializes in high-velocity oil flushing, which, is a process used to clean and flush the lubrication and hydraulic systems of machinery and equipment. The goal is to remove contaminants, debris, and residues from the system, ensuring optimal performance and longevity. Here are some general steps and considerations for conducting a high-velocity oil flush:

Pre-planning

1. System Assessment

  • Identify the type of contaminants present in the system.
  • Determine the flow rate and pressure requirements for the flushing process.
  • Ensure all safety precautions are in place.

    • 2. Selection of Flushing Fluid

  • Choose a suitable flushing fluid that is compatible with the system components.
  • Consider using a high-quality flushing oil with additives to enhance the cleaning process.

    • Flushing Procedure

    3. Isolation and Bypass

  • Isolate the system from the rest of the equipment to avoid cross-contamination.
  • Install bypass lines to facilitate continuous flushing without affecting system operations.

    • 4. Fluid Filtration

  • Use high-efficiency filters to remove large particles and contaminants from the flushing fluid.
  • Install magnetic filters to capture ferrous particles.

    • 5. Temperature Control

  • Maintain the flushing fluid at the recommended temperature for optimum cleaning efficiency.
  • Monitor and control the temperature throughout the flushing process.

    • 6. High-Velocity Flushing

  • Introduce the flushing fluid into the system at a high velocity to dislodge and carry away contaminants.
  • Ensure that the flow rate and pressure are within the specified limits for the equipment.

    • 7. Sequential Flushing

  • Flush different sections of the system sequentially to ensure thorough cleaning.
  • Monitor pressure differentials to identify areas with potential blockages.

    • 8. Recirculation

  • Implement recirculation loops to enhance the effectiveness of the flushing process.
  • Continuously recirculate the flushing fluid through the system until the desired cleanliness level is achieved.

    • Post-Flushing

    9. Particle Count Analysis

  • Conduct particle count analysis to verify the cleanliness level of the system.
  • Compare results with industry standards or equipment manufacturer specifications.

    • 10. Fluid Replacement

  • Drain and replace the flushing fluid with the specified operating fluid for the system.
  • Ensure that the system is properly lubricated before returning it to service.

    • 11. System Inspection

  • Inspect system components for any signs of damage or wear.
  • Address any issues identified during the flushing process.

    • 12. Documentation

  • Document the flushing procedure, including details such as flow rates, pressures, temperatures, and particle count analysis results.
  • Keep records for future reference and maintenance planning.

    • Chemical Flushing and Cleaning

    Chemical flushing & cleaning is another service mastered, and provided by UM&FS!  Typically our process(s) are used to clean and remove contaminants, scale, rust, or other deposits from the internal surfaces of pipes, heat exchangers, boilers, and other industrial equipment. This process is commonly employed in various industries, including the US Military, oil and gas, petrochemical, power generation, and manufacturing.

    The basic steps involved in chemical cleaning flushing may include:

    1. Assessment: Evaluate the condition of the equipment and determine the type and extent of contaminants present.
    2. Selection of Cleaning Agents: Choose appropriate chemicals or cleaning agents based on the nature of the contaminants and the materials of construction of the equipment.
    3. Preparation: Prepare the cleaning solution according to the recommended concentration and guidelines provided by the chemical manufacturer.
    4. Circulation: Circulate the cleaning solution through the system using pumps, hoses, and other equipment. The solution is typically heated to enhance its effectiveness.
    5. Soaking: Allow the cleaning solution to soak in the system for a specified period, allowing it to break down and dissolve contaminants.
    6. Flushing: After the soaking period, flush the system with water or another appropriate flushing agent to remove the loosened debris and residual cleaning solution.
    7. Neutralization: Depending on the type of cleaning agents used, it may be necessary to neutralize the system to ensure that no harmful residues remain.
    8. Rinse: Conduct a final rinse to remove any remaining traces of cleaning agents or neutralizing agents.
    9. Inspection: Inspect the internal surfaces of the equipment to ensure that it has been effectively cleaned and that there are no signs of damage.
    It's important to note that chemical cleaning flushing should be performed by trained professionals, as the selection of cleaning agents, concentration, and the overall process must be carefully controlled to prevent damage to the equipment and ensure worker safety. Additionally, environmental regulations should be followed when disposing of used cleaning agents.

    DOD and Commercial Applications

    UM&FS has the capability to conduct High Velocity Hot Oil Flushing and Chemical Cleaning applications for both Department of Defense and Commercial Applications with the same, or exceeding requirements placed by the US Navy. This means that the company is equipped to provide these services, which involve flushing systems with high-velocity hot oil and using chemical cleaning processes, to meet the requirements and standards of both military and commercial clients. This versatility suggests a broad expertise that can cater to the unique needs and specifications of different sectors, ensuring effective and reliable results in both defense and commercial settings.  UM&FS has performed multiple projects outside of the US Navy & Coast Guard, to include NOAA Research Vessels, Norfolk Dredging Company, The USS Lexington (Museum), & MSC Vessels.